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Car Spare Part

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Why Choose Us?

 

Quality products: We implement different test methods to check the conditions of products for the samples. Once it's done and checked, everything has reached the standard, then we would put into production immediately to ensure the lead time.


Wide range of products: We have rich experience and mature technology, so our products offered comes in more than 500 types. Our main production and processing are metal stamping parts, sheet metal parts, welding assembly parts, vehicle processing parts, fasteners and plastic parts.


Advanced equipment: Our maximum punch is 400T and we own several robot welding machines. Our stamping machine is from 5Ton to 400Ton(Our max punch 400Ton),we can stamp steel with 12-16mm thickness.


Professional team: Since the establishment of our factory for over 20 years, we have been absorbing lots of professionals and technicians committed to the development and continuous improvement of product quality.

What Are the Products of Car Spare Part
 

 

Trailer Modification Accessories Hinge

Flange For Automible

Handle Bracket

Auto Stainless Steel Flange

Automotive Exhaust System Parts

Car Boot Accessories

Black Powder Coated Metal Car Frame Parts

Auto Parts Car Seat Accessories

Guaranteed Quality Proper Price Garage Door Parts Zinc Plated Steel Pulley

Stainless Steel Round Tube

Auto Parts Spare Fittings Stamping Welding Parts Electric Diesel Forklift Spare Brake
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Auto Parts Spare Fittings Stamping Welding Parts Electric Diesel Forklift Spa...

Material: Carbon Steel . Finish: Oxygenation . Application: Automotive Industry .
Carbon Steel Spring Clip Nut For Automobile Parts
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Carbon Steel Spring Clip Nut For Automobile Parts

Material: Carbon Steel . Finish: zinc plated . Application: Automotive Industry, Oil & Gas, General
Bending Non-standard Car Parts
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Bending Non-standard Car Parts

Material: 301 Stainless steel . Application: Industry . Surface treatment:
Car Brake Pad Accessories
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Car Brake Pad Accessories

Material: 301 Stainless steel . Application: Industry . Surface treatment:
Trucks Car Spare Blanked Parts
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Trucks Car Spare Blanked Parts

Process: Stamping . Material: Metal/Aluminum . Surface treatment: Painting\Powder
Galvanized Stamping Processing For Auto Car
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Galvanized Stamping Processing For Auto Car

Material: Stainless Steel . Surface treatment: Painting\Powder Coating\Plating\Polishing . Process:
Turning And Milling Automotive Hardware
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Turning And Milling Automotive Hardware

Application: Machinery . Surface treatment: Customer's Requiment . Process: CNC Machining .
Precision Auto Part Steel Machining
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Precision Auto Part Steel Machining

Type: Broaching, DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining
Custom Metal Parts Production Cnc Machining
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Custom Metal Parts Production Cnc Machining

Type: Broaching, DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining
Carbon Steel Forged Automobile Drive Shaft Parts
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Carbon Steel Forged Automobile Drive Shaft Parts

Application: Stainless Steel Car Parts . Surface treatment: Customized . Material: Aluminum,
High Precision OEM Auto Car Spare Parts
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High Precision OEM Auto Car Spare Parts

Process: Cnc Turning /milling . Surface treatment: Orignal or as requirement . Material: Aluminum,
Metal Stamping Car Body Parts Precision
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Metal Stamping Car Body Parts Precision

Material: Manufactured from steel, stainless steel, brass, aluminum, copper, and other durable
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Flange For Automible

Automotive flanges manufactured with carbon steel, stainless steel or aluminum. Can initially be stamped, blanked or laser cut. Finished via CNC machining and then the surfaces are ground or polished. Used in a variety of applications with gaskets to mount parts to the engine block or other engine components including fuel delivery lines.

 

Auto Stainless Steel Flange: Types of Stainless Steel

 

 

There are five types of stainless steel:


Austenitic: This type is non-magnetic, highly formable, and corrosion resistant, although prone to stress corrosion cracking. It can be cold worked, but not heat treated. It is typically used for bolts, nuts, bushings, valves, and aircraft fittings. Austenitic stainless steels are 200 or 300 series, including 304, the most common stainless steel alloy, and 309. Stainless steel 309 is ideal for high-temperature applications up to 1900°F and is stronger than 304 and has better corrosion resistance. It is also relatively easy to machine.


Ferritic: This type is magnetic and has lower ductility and corrosion resistance than austenitic grades. It has a high resistance to stress corrosion cracking and is often used to make heat exchangers, furnace components, and automotive fasteners. Ferritic stainless steels are 400 series, including 409 which maintains excellent corrosion resistance at high temperatures and is easily machined. Stainless steel 409 is used to make agricultural spreaders, catalytic converters, and exhaust pipes.


Martensitic: Both magnetic and heat treatable, this type has higher strength but lower corrosion resistance than ferritic grades. It is commonly used in aircraft fittings, jet engine parts, rivets, and bushings. Martensitic stainless steels are found in the 400 and 500 series, such as 410, which contains 11.5% chromium. This makes it exceptionally resistant to corrosion from chemicals and acids. Stainless steel 410 is typically used for nuts and bolts. surgical instruments, and petroleum refining equipment.


Precipitation Hardening Grade: These grades are heat treatable and generally have much higher strength than austenitic types. They also retain much of their strength in high temperatures. Often referred to as PH Type stainless steel, they are often used to make military equipment and aircraft structural components.


Duplex: A hybrid of austenitic and ferritic steels, duplex stainless steels feature exceptionally high strength and stress corrosion cracking resistance. They are found in UNS grades and are often used to make chemical processing equipment and pressure vessels. A common duplex stainless steel, S32550, is known for high corrosion resistance and impressive strength.

 

Benefits of Using Auto Stainless Steel Flange

There are many benefits to using auto stainless steel flange, including:

Corrosion resistance

Stainless steel is highly resistant to corrosion, which makes it ideal for use in parts that are exposed to the elements.

01

Strength and durability

Stainless steel is a strong and durable material that can withstand impact and deformation without compromising its structural integrity.

02

Heat resistance

Stainless steel can withstand high temperatures, which makes it ideal for use in parts that are exposed to extreme heat.

03

Aesthetics

Stainless steel has a shiny, metallic finish that is aesthetically pleasing and can enhance the look of a vehicle.

04

Sustainability

Stainless steel is a sustainable material that can be recycled and reused, which helps to reduce the environmental impact of manufacturing.

05

 

Common Auto Stainless Steel Flange Manufacturing Methods
 

Auto stainless steel flanges are manufactured by shaping, then machining, drilling, and finishing to the proper specifications. There are a variety of ways auto stainless steel flanges are made, including cast, cut, and forged manufacturing methods. 

Cast auto stainless steel flange production method

The cast manufacturing method begins with molten metal that's poured into a mold to form the desired shape—in this case, a auto stainless steel flange. After the liquid metal has hardened, the mold is opened and the casting is removed, then machined to the necessary dimensions and surface finish. Auto stainless steel flanges produced by casting cost less to produce, and there is less waste involved in the manufacturing process.

Cut auto stainless steel flange production method

The cut auto stainless steel flange (or plate auto stainless steel flange) manufacturing process begins by flattening steel metal stock using rollers to thin the material until it reaches the intended plate thickness. Then, the auto stainless steel flange is cut to the appropriate outer diameter (OD) and inner diameter (ID) (except blind auto stainless steel flanges which have no center bore and do not require an ID) using a torch, laser, or water jet.
Bolt holes and necessary serrations are cut, and the auto stainless steel flange is further machined to exact specifications. Auto stainless steel flanges produced using the cut manufacturing method offer a lower production cost, but more scrap materials waste. Cut auto stainless steel flanges are typically not as strong as auto stainless steel flanges produced using other manufacturing techniques.

Forged auto stainless steel flange production method

Forged auto stainless steel flanges are manufactured by heating steel billets, slabs, or other metal stock, then compressing the material using a power hammer, press, or die to shape the auto stainless steel flange from a solid state. This process develops a continuous grain flow for improved strength. After the auto stainless steel flange is forged, it is machined and finished to the appropriate specifications.

 

 

Enhancing the Performance of Auto Stainless Steel Flanges Through Heat Treatment

To elevate the mechanical properties of flanges, they undergo various heat treatment processes such as annealing, quenching, or tempering. Heat treatment imparts increased strength, hardness, and resistance to wear and tear, enhancing the overall performance of the flanges.
The flange finish—the roughness or smoothness as well as type of serrations—is completed after the flange is cast, forged, or cut. Flange finish requirements vary based on the selected standard and application. Flange finish options include continuous and concentric serrated, smooth, mill or rolled, and machined finish. We offer modifications to stock items and custom machining so you can get the exact product you need for every application. Protective coatings are applied prior to packaging and shipment.
Flange production techniques, including cast, cut, or forged, can affect the overall performance of the flange.

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How Do You Maintain and Clean Your Auto Stainless Steel Flanges to Extend Their Lifespan
 

Choose the right flange type and size
The first step to maintain and clean your auto stainless steel flanges is to choose the right type and size for your vehicle and exhaust system. There are different types of flanges, such as flat, donut, ball and socket, and three-bolt, each with its own advantages and disadvantages. You need to match the flange type to the shape and diameter of the pipes you are connecting, as well as the amount of clearance and flexibility you need. You also need to measure the bolt pattern and the bore size of the flange to ensure a proper fit. Choosing the wrong flange type or size can lead to leaks, misalignment, or stress on the pipes.

 

Inspect and replace the flange gaskets
The flange gaskets are the rubber or metal seals that go between the flanges and the pipes to create a tight and leak-free connection. They are exposed to high temperatures, pressure, and vibrations, so they can wear out, crack, or blow out over time. You need to inspect and replace the flange gaskets regularly to prevent exhaust leaks, noise, and emissions problems. You can check the gaskets by looking for signs of damage, such as cracks, holes, burns, or rust. You can also listen for hissing, popping, or rattling sounds from the exhaust system, or use a smoke machine to detect any leaks. To replace the gaskets, you need to remove the flange bolts, separate the pipes, and install new gaskets that match the flange type and size.

 

Clean and lubricate the flange bolts
The flange bolts are the metal fasteners that hold the flanges and the gaskets together. They are also subject to corrosion, rust, and seizing, which can make them hard to remove or tighten. You need to clean and lubricate the flange bolts regularly to prevent them from getting stuck or breaking. You can clean the bolts by using a wire brush, a penetrating oil, or a rust remover to remove any dirt, grease, or rust. You can also use a torch or a heat gun to loosen any stubborn bolts. You can lubricate the bolts by applying a thin layer of anti-seize compound or grease to the threads and the heads before installing them. This will help them slide in and out easily and prevent them from seizing or galling.

 

Align and tighten the flanges properly
The final step to maintain and clean your auto stainless steel flanges is to align and tighten them properly after cleaning or replacing them. You need to align the flanges so that they are parallel and flush with each other, and that they match the shape and direction of the pipes. You also need to tighten the bolts evenly and gradually, using a torque wrench or a socket wrench, to create a secure and leak-free seal. You should follow the manufacturer's specifications for the torque value and the tightening sequence for your flange type and size. You should also avoid over-tightening or under-tightening the bolts, as this can cause damage, leaks, or warping.
By following these tips, you can maintain and clean your auto stainless steel flanges effectively and extend their lifespan. This will help you improve your exhaust system's performance, efficiency, and sound quality, as well as reduce your emissions and fuel consumption.

 

 
Our Factory
 

 

Our company is developing step by step led by Mr.ZHANGXIONG. We moved to our new plant last 2015, Supported by Robot Welding Machines and max 400Ton press. Our main production and processing are metal stamping parts, sheet metal parts, welding assembly parts, vehicle processing parts, fasteners and plastic parts. Our maximum punch is 400T and we own several robot welding machines. Since the establishment of our factory for over 20 years, we have been absorbing lots of professionals and technicians committed to the development and continuous improvement of product quality. We have rich experience and mature technology, so our products offered comes in more than 500 types. More than 90% are exported to European and American countries.

 

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FAQ
 
 

Q: What are flanges in automotive?

A: An automotive flange is an assembly primarily used for connecting, valves, pipes, pumps & other equipment to the piping system & auxiliaries. In the piping systems, automotive flanges are welded or screwed together.

Q: What is the purpose of auto stainless steel flange?

A: Flanges are used to connect pipes with each other, to valves, to fittings, and to specialty items such as strainers and pressure vessels. A cover plate can be connected to create a "blind flange". Flanges are joined by bolting, and sealing is often completed with the use of gaskets or other methods.

Q: What are stainless steel flanges?

A: Stainless steel flanges are flanges made from stainless steel, which is a steel alloy that contains chromium and other metals that give it superior corrosion resistance.

Q: How does auto stainless steel flange connection work?

A: Connection involves joining two pieces of material together by means of an internal or external lip. A gasket gets fitted between that pair of pieces to prevent any leakage. Then installers generally use bolts to seal them tight.

Q: What is cold metal stamping?

A: This technique utilizes specialized machinery and tools to deform and shape metal sheets without the need for excessive heat, ensuring minimal material waste and maintaining the integrity of the metal's properties.

Q: Do you need car seat accessories?

A: Car seats are supposed to be snugly attached to the seat of the car, but this can sometimes cause wear and tear on vehicle seats. Using a seat protector under the car seat can keep indents or other damage from ruining the seat's upholstery or leather.

Q: What grade is a stainless steel flange?

A: Stainless steel flange simplified as SS flange, it refers to the flanges that made of stainless steel. Common material standards and Grades are ASTM A182 Grade F304/L and F316/L, with pressure ratings from Class 150, 300, 600 etc and to 2500.

Q: How do you clean a stainless steel flange?

A: Stainless steel flange shall be treated with special stainless steel whitening solution. If there is no such solution and it is possible not to damage the workpiece, 10-20% nitric acid and 5% phosphoric acid can be used for soaking for 4 hours, which can be reduced.

Q: How to maintain auto stainless steel flanges?

A: Ensure that the flange face is smooth and flat for proper sealing. Lubrication and Corrosion Protection: Apply suitable lubricants to bolts and nuts to facilitate proper tightening and prevent seizing. Utilize corrosion protection methods such as coatings or inhibitors to safeguard flanges against corrosion.

Q: Would there be any problems if we connect a carbon steel flange to a stainless steel flange?

A: Bi-metallic corrosion, or galvanic corrosion, can result from using carbon steel flanges and stainless steel together in the same application. An electrochemical reaction can happen when these dissimilar metals come into contact, especially if an electrolyte (such moisture) is present.

Q: How do you protect auto stainless steel flange?

A: The raised machine face on your flange is the critical area that needs protection. The flange protectors will help you maintain optimum condition and prevent leakage in storage or before installation.

Q: Do you need to seal auto stainless steel flange?

A: Whether you are using a flange or a thread, many applications will require a strong seal between the two parts, and often one that can withstand high temperature or pressure. Using a sealant can prevent leakage.

Q: How do you remove rust from auto stainless steel flange?

A: Cleaning involves the removal of surface contaminants, such as dirt, grease, and rust, using a wire brush or a high-pressure water jet. Sandblasting is the use of abrasive material, such as sand or grit, to remove the corroded surface layer and expose the clean metal surface.

Q: How to prevent galvanic corrosion between steel and stainless steel?

A: Another method used to prevent galvanic corrosion is by electrically insulating the two metals from each other by using non-conductive materials such as plastics because if the two metals are not in electrical contact, no corrosion will occur. Adding inhibitors to the electrolyte.

Q: Why choose auto stainless steel flanges?

A: They are reliable and easy to maintain, with resistance to stains and corrosion, making them highly durable. It ensures that the industrial long weld neck flanges will last for a long time, thus providing support for fluid and gas flow.

Q: Why use stainless steel instead of carbon steel?

A: Compared to low-carbon steel, stainless steel offers a massive upgrade in strength, hardness, and most importantly corrosion resistance. High carbon steel offers strength rivaling and sometimes exceeding stainless steel, but is largely a niche material in the manufacturing world.

Q: How long does auto stainless steel flange last?

A: Flanges last for about 5-20 years. Worn-out flanges will no longer create a tight seal between the toilet and outflow pipe. As a result, when you flush, the toilet will leak at the base. By replacing the closet flange you will be able to stop the base from leaking.

Q: Why is my auto stainless steel flange not sealing?

A: Flange leaks can occur due to several reasons, including improper installation, gasket failure, bolt tension issues, corrosion and erosion, thermal expansion mismatch, and insufficient or incorrect sealing material.

Q: How does auto stainless steel flange fail?

A: Dirty or damaged flange faces. Dirt, scale, scratches, protrusions, weld spatter on gasket seating surfaces, and warped seating surfaces provide leakage paths or can cause uneven gasket compression that can result in flange leakage. Excessive piping system loads at flange locations.

Q: Do you need to seal a flange?

A: Whether you are using a flange or a thread, many applications will require a strong seal between the two parts, and often one that can withstand high temperature or pressure. Using a sealant can prevent leakage.

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